Kombinierte Keramikkerne und raffinierte D\u00fcnnwand\u00fcberg\u00e4nge f\u00fcr einen komplexen Feingussk\u00f6rper mit bearbeiteten Verbindungen.<\/p>","protected":false},"author":4,"featured_media":10787,"parent":10376,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-10783","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":{"cs_hero":{"image":10787,"title":"Stainless Steel Ultrasonic Flow Meter Body","description":"Silica-sol investment casting and machining for a component with complex internal cavities, thin-wall mounting features and threaded connections.","dimensions":[{"dimension":"Material","info":"Stainless steel"},{"dimension":"Application","info":"Flow measurement"},{"dimension":"Manufacturing","info":"Silica-sol investment casting + machining"},{"dimension":"Supply scope","info":"Cast body with machined end connections and sensor-port threads"}],"summary":{"title":"Complex cavities. Finished connections.","description":"YTD designed the ceramic-core tooling, combined multiple cores to form the internal cavities, and refined the thin-wall transitions before completing the specified machining."},"quote_button":{"text":"Discuss a Similar Part","url":"https:\/\/ytdfoundry.com\/quote\/"},"learn_more_button":{"text":"See the project details","url":""}},"cs_content":[{"acf_fc_layout":"project_details","title":"Produktansichten","cards":[{"image":10792,"title":"Body Overview","description":"The cast body, two assembly ends and side connection features."},{"image":10793,"title":"Side Profile","description":"The body profile, sensor ports and mounting structure."},{"image":10791,"title":"Mounting Structure","description":"Three mounting holes and the thin walls connecting them to the main body."},{"image":10790,"title":"Threaded End Connection","description":"The internal thread and machined outer surface at one assembly end."}]},{"acf_fc_layout":"solutions","title":"Customer Requirements & Our Solution","ra":[{"requirement_title":"Complex internal cavities","requirement_info":"The body required internal cavities whose geometry presented a major challenge for the casting process.","approach_title":"Combine multiple ceramic cores.","approach_info":"YTD designed the ceramic-core tooling and assembled multiple cores to form the required internal cavities during casting."},{"requirement_title":"Strength around the mounting structure","requirement_info":"The thin walls supporting three mounting holes needed to connect to the main body while preserving the component\u2019s function.","approach_title":"Refine the transition geometry.","approach_info":"YTD used the customer\u2019s drawing as the basis for refining the transitions, with attention to structural strength and functional requirements."},{"requirement_title":"Finished assembly and sensor connections","requirement_info":"Both assembly ends and the sensor mounting ports required machined connection features.","approach_title":"Complete the specified machining.","approach_info":"YTD machined the outer surfaces and internal threads at both ends, together with the threads in the sensor mounting ports."}]},{"acf_fc_layout":"feature_right","image":10801,"title":"Multiple Ceramic Cores for the Internal Cavities","description":"
The internal cavities were one of the most demanding features of this project. The casting method needed to account for the geometry inside the part as well as its external shape.<\/p>\r\nYTD designed the tooling used to make the ceramic cores and combined multiple cores for the casting process. Together, these cores formed the internal cavities during silica-sol investment casting.","button":{"text":"Discuss Your Parts","url":"https:\/\/ytdfoundry.com\/quote\/"}},{"acf_fc_layout":"feature_left","image":10796,"title":"Refining the Thin-Wall Connections","description":"
The structure supporting three mounting holes connects to the main body through relatively thin walls. These junctions required particular attention during the manufacturing review.<\/p>\r\nWorking from the customer\u2019s drawing, YTD adjusted the transition geometry with the aim of maintaining structural strength while preserving the product\u2019s intended function.","button":{"text":"","url":""}},{"acf_fc_layout":"inspection","title":"Casting & Machining Scope","quality":{"title":"Work Completed by YTD","description":"
| Besonderheit<\/th>\r\n | Verfahren<\/th>\r\n | Work completed<\/th>\r\n<\/tr>\r\n |
|---|---|---|
| Internal cavities<\/td>\r\n | Core tooling and casting<\/td>\r\n | Ceramic-core tooling designed by YTD; multiple cores assembled for casting<\/td>\r\n<\/tr>\r\n |
| Mounting structure<\/td>\r\n | Geometry refinement<\/td>\r\n | Adjustments to the thin-wall transitions based on the customer\u2019s drawing<\/td>\r\n<\/tr>\r\n |
| Assembly ends<\/td>\r\n | Machining<\/td>\r\n | Outer surfaces and internal threads at both ends<\/td>\r\n<\/tr>\r\n |
| Sensor mounting ports<\/td>\r\n | Machining<\/td>\r\n | Threads in the sensor mounting ports<\/td>\r\n<\/tr>\r\n<\/tbody>\r\n<\/table>","button":{"text":"Explore Our Investment Casting Service","url":"https:\/\/ytdfoundry.com\/services\/investment-casting\/"}},"receive":{"title":"The Completed Component","description":"
|